Name: Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production Line
Brand: GUANGDONG HWASHI TECHNOLOGY INC.
SKU: WL-SQ-MF160Kx2
Price: 375,000.00 USD
Availability: InStock

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Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production Line

high-speed condenser welding machine

adjustable width condenser welder

MF DC transformer welding machine

Lugar de origem:

China

Marca:

HWASHI

Certificação:

Número do modelo:

WL-SQ-MF160Kx2

Contacte-nos

Peça umas citações

Detalhes do produto

Nome do produto:

Linha de produção de condensadores de tubos de arame frigorífico Máquina de soldadura Máquina de dob

Dimensão (l*w*h):

5000x2400x2200mm

Peso:

2500kg

Largura de soldagem eficaz:

600-1000mm (personalizado)

Garantia:

1 ano

Transformador:

Transformador da C.C. do MF

Termos do pagamento & do transporte

Quantidade de ordem mínima

1 conjunto

Preço

Negociável

Detalhes da embalagem

Pacote de madeira digno do mar do filme do PVC para FCL

Tempo de entrega

30 - 60 dias de trabalho receberam em seguida seu pagamento

Termos de pagamento

L/C,T/T

Habilidade da fonte

50 conjuntos por mês

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Contacte-nos

+86-13380655800

export_trade@hwashi.com

86-752-3528326

Contato agora

Descrição do produto

Automated High Speed Condenser Welding Machine with Adjustable Effective Width

Product Overview

The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.

Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.

Key Advantages

Fully Automated Welding Cycle
Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows simultaneous loading and welding operations for uninterrupted batch production.
Adjustable Effective Welding Width
Freely adjustable width accommodates various condenser specifications without mechanical modification, handling narrow to wide panels with a single machine.
Multi-Head Gantry Welding System
Multiple welding heads operate simultaneously, dramatically reducing cycle time compared to single-head alternatives with individually controllable parameters.
Intelligent Welding Parameter Management
101 stored welding models with quick-change capability, 3 selectable pressurized curves, PLC-controlled with color touch screen HMI, and password-protected parameter storage.
Superior Weld Quality with MFDC Power
Medium-frequency inverter DC power supply delivers precise current adjustment, higher power factor (0.85-0.90), three-phase balanced load, and maximum secondary short-circuit current up to 40 KA.
Voltage Stability Under Factory Conditions
Built-in network voltage floating compensation ensures consistent output voltage (±3%) even with input power fluctuations of ±10%.

Technical Specifications

Parameter	Specification
Model	WL-SQ-150K*2 (Customizable)
Input Power	Three-phase 380V±10% 50/60Hz
Rated Capacity	150 KVA * 2 (Customizable: 100KVA, 160KVA)
Rated Duty Cycle	50%
Maximum Secondary Short-circuit Current	40 KA
Effective Welding Length	1500 mm (Customizable up to 2000 mm)
Effective Welding Width	600 mm (Customizable: 600-1200 mm, dual-zone available)
Automatic Moving Speed	200-500 mm/s (adjustable)
Control Mode	PLC + Touch Screen HMI
Cooling System	Water-cooled (transformer, thyristor, electrodes)

Applications

Industry	Typical Products
Household Refrigerators	Wire-on-tube condensers, skin condensers
Commercial Refrigeration	Display cooler condensers, bottle cooler condensers
Freezers	Chest freezer condensers, upright freezer condensers
Air Conditioning	Condenser panels, evaporator coils
Heat Exchangers	Wire-on-tube heat exchangers for various HVAC applications
OEM Appliance Manufacturing	Batch welding of wire to Bundy tube / copper tube

Weldable Materials

Steel wire to Bundy tube (邦迪管)
Steel wire to steel tube
Copper wire to copper tube
Aluminum wire to aluminum tube (with proper electrode selection)

Production Workflow

Load wires onto the first-layer fixture via magnetic wire filling device
Place serpentine tube onto the wires
Load top-layer wires over the tube
Press start — machine executes automatic welding cycle with fixture stepping and simultaneous multi-head welding
Auto fixture exchange — while one fixture is being welded, the other is being loaded
Unload finished condenser and restart cycle

Production Line Components

Complete production line includes: high-speed wire straightening and cutting machine, tube straightening and cutting machine, tube bending machine, automatic condenser welding machine, and additional equipment such as tube end expanding/shrinking machine and condenser folding machine.

We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution for your needs.

Wire Tube Condenser Production Process

Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.

Complete Production Line Solutions

Etiquetas：

Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production Line

high-speed condenser welding machine

adjustable width condenser welder

MF DC transformer welding machine

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